Melamine Tableware Mould
01020304
Melamine Tableware Compression Mould
Features
Material: The mould is typically made from high-grade steel, which is resistant to wear and capable of withstanding high temperatures and pressure.
Precision Design: The mould is carefully designed to ensure the plate's size, shape, and surface details are accurate, including smooth finishes, embossed patterns, or intricate designs on the surface of the plates.
Heat and Pressure: The mould functions under high heat and pressure, where the melamine powder inside the mould becomes pliable and takes the shape of the mould cavity. Once cooled, it hardens into a solid, durable plate.
Multi-Cavity Options: Many compression moulds come in multi-cavity designs, allowing for the production of multiple plates in one cycle, improving efficiency.
Customizability: Compression moulds can be customized to create various designs, textures, and sizes of plates to meet different customer or market demands.
Compression Moulding Process for Melamine Plates
1. Loading the Mould: A precise amount of melamine moulding powder is placed into the mould cavity.
2. Compression and Heat: The mould is closed, and high pressure and heat (typically around 150–200°C) are applied. This causes the melamine powder to soften and fill the mould cavity.
3. Curing: The heat and pressure are maintained to ensure that the melamine cures (hardens), forming a rigid plate with the desired shape and surface finish.
4. Cooling and Ejection: The mould is then cooled, and the finished melamine plate is ejected from the mould.
Operation and Control
1. Fully Automated Functionality: The machine features an intuitive, easy-to-use interface and a high degree of automation, minimizing manual input and streamlining the operational process.
2. Quiet Performance: Equipped with advanced technology, the machine operates with minimal noise, enhancing the overall work environment.
3. Tailorable Hydraulic System: The hydraulic system can be adapted to suit various product shapes and specific processing needs, offering flexibility and customization in production.
Company Profile
Quanzhou Panlong Sihai specializes in the melamine tableware industry and comprises four dedicated factories. We operate our own factories for melamine machinery, raw materials, molds, and the manufacturing of melamine tableware. This integrated structure enables us to offer comprehensive, one-stop solutions for clients aiming to establish or enhance their melamine tableware production facilities. With nearly 20 years of experience in this field, we have successfully entered markets including India, Bangladesh, Pakistan, Algeria, Egypt, Kenya, Ethiopia, Senegal, and more.
Driven by a spirit of collaboration and a commitment to mutual success, we focus on expanding our global presence. We value sincere relationships and look forward to building long-term partnerships with all our clients.
Applications
Household Tableware: Plates, bowls, and other kitchen items.
Institutional Use: Tableware for restaurants, schools, or hospitals.
FAQ
Q1: How can I choose the right melamine machine?
A1:You can inform us of the size and type of melamine tableware you plan to produce, and we will recommend the most suitable machinery for your needs.
Alternatively, we can propose standard machines that are commonly used for a variety of melamine products.
We will also provide detailed specifications for each recommended machine, enabling you to make an informed decision.
Q2: I want to establish a melamine tableware factory, but I'm unsure about the required equipment.
A2:We offer a complete production line solution and will explain the function and importance of each piece of equipment in the production process, ensuring that you have a full understanding of the setup.
Q3: I don’t know how to manufacture melamine tableware.
A3:The production process is straightforward.
We can provide you with instructional videos demonstrating the step-by-step production process.
Additionally, you are welcome to send your engineers to our facility for on-site training, which we offer at no extra cost.
Q4: How do I choose the right melamine mold?
A4:You can research popular melamine tableware in your local market and send us samples. We will produce molds identical to your sample.
Alternatively, you can provide us with images, dimensions, and weights of the desired tableware. Based on this information, we will design a mold for your review and approval.
Q5: Do you offer support for factory visits?
A5:Absolutely. We warmly welcome clients to visit our factory. During your visit, we will provide comprehensive insights into the production of melamine tableware, ensuring complete transparency.