Melamine Mold split Mold for special shape
Features
·Melamine Material:
Melamine is highly durable, heat-resistant, and provides a smooth surface, making it ideal for mold-making. It's often used for creating molds for resin, plaster, or ceramic items.
·Split Mold Design:
A split mold is made up of two or more parts (usually two halves) that fit together to form the complete mold. This design is ideal for objects that have intricate details or undercuts, which would be difficult to remove from a one-piece mold.
Once the material (resin, plaster, etc.) is poured and solidified, the mold can be split open to remove the cast item.
·Ease of Demolding:
Since the mold splits, it allows for easier removal of the finished product, minimizing the risk of breaking or damaging either the mold or the cast object.
Advantages
Durability: Melamine molds are resistant to high temperatures and wear, making them long-lasting.
Precision: The split mold allows for precise detail in casting, since the mold can be easily opened to release delicate or intricate designs.
Reusability: These molds are typically reusable, making them ideal for production runs where the same design needs to be replicated multiple times.
Compression Moulding Process for Melamine Plates
1.Mold Loading: An exact quantity of melamine molding compound is carefully added to the mold cavity.
2.Compression and Heating: Once the mold is closed, high pressure and heat (typically between 150–200°C) are applied, causing the melamine powder to soften and flow into the mold cavity.
3.Curing: The heat and pressure are sustained to ensure that the melamine fully hardens, forming a solid plate with the desired shape and surface finish.
4.Cooling and Demolding: The mold is then cooled, and the finished melamine plate is removed from the mold.
Company profile
Quanzhou Panlong Sihai specializes in the melamine tableware industry and comprises four dedicated factories. We operate our own factories for melamine machinery, raw materials, molds, and the manufacturing of melamine tableware. This integrated structure enables us to offer comprehensive, one-stop solutions for clients aiming to establish or enhance their melamine tableware production facilities. With nearly 20 years of experience in this field, we have successfully entered markets including India, Bangladesh, Pakistan, Algeria, Egypt, Kenya, Ethiopia, Senegal, and more.
Driven by a spirit of collaboration and a commitment to mutual success, we focus on expanding our global presence. We value sincere relationships and look forward to building long-term partnerships with all our clients.
FAQ
1.How long does a melamine tableware mold typically last?
The lifespan of melamine tableware molds depends on several factors, including the quality of the mold material, frequency of use, operation, and maintenance practices. In general, high-quality melamine molds can be used tens of thousands of times. With proper care and regular repairs, their service life can be extended even further.
2.What maintenance practices are important for melamine tableware molds?
To ensure the long-term use of melamine tableware molds, regular upkeep is necessary. This includes cleaning the mold surface, lubricating mold components, promptly repairing any worn or damaged parts, and avoiding potential damage caused by factors like excessive impact or overheating.
3.Is it possible to customize the mold design based on customer needs?
Yes, Panlong Factory offers customized mold design services to meet specific customer requirements. Their design team collaborates closely with clients to understand their needs and ideas, providing tailored mold design solutions that meet expectations.
4.How is the mold packaged, and how is it shipped?
Molds can be packaged in wooden boxes, which are typically used for air shipments. For sea transportation, the molds can be secured on wooden pallets with film wrapping. If you are ordering more than 100 sets of molds, FCL (Full Container Load) shipping is recommended, while LCL (Less than Container Load) is suitable for smaller quantities.
5.What is the lead time for mold delivery?
The delivery time for molds is typically 15-30 days after the design drawing is confirmed. The exact timeframe depends on the order quantity and the complexity of the mold structure.
