Leave Your Message

Melamine Crockery Mold with hard Chrome

Melamine Crockery Mold with hard Chrome

Melamine Crockery Mold with hard Chrome

Melamine tableware molds are high-strength metal molds used in the "compression molding" process. They compress and solidify melamine powder into the final shape of the tableware under high temperature and pressure.

 

    Product Detail

    Melamine tableware molds are high-strength metal molds used in the "compression molding" process. They compress and solidify melamine powder into the final shape of the tableware under high temperature and pressure.

    1
    3 (2)
    1
    2

    Mold Materials and Manufacturing

    Core material: Pre-hardened die steel, such as P20, requiring the following:

    (1) High hardness and wear resistance: Resisting long-term wear from melamine powder.
    (2) Good thermal conductivity: Ensuring uniform and efficient heating.
    (3) Excellent polishing performance: Able to produce a mirror-like surface, directly determining the product's gloss.
    (4) High strength and toughness: Withstanding long-term, repeated high-pressure (20-30MPa) impacts.

     

     Manufacturing process:

    (1) CNC Precision Machining: Basic cavities are milled using CNC machine tools.
    (2) Electrical Discharge Machining (EDM): Used for machining complex patterns, fine textures, and deep cavities.
    (3) Precision Polishing: Mirror polishing is performed manually by skilled technicians or using ultrasonic polishing; this is a significant part of the mold cost.
    (4) Heat Treatment: Some molds require surface nitriding or other treatments to further improve hardness and lifespan.
    (5) Assembly and Testing: All system components are assembled, and trial molding is performed on a real press to produce qualified samples.

    Summary

    Melamine tableware molds are the culmination of technology, experience, and capital. They are not simply "steel molds," but rather complex and precise mechanical systems. For tableware manufacturers, investment in and management of molds is one of their core competitive advantages.

    FAQ 

    Question1:Do we own our own mold factory?
    Yes we have our own mold factory with over 16 years of experience, and we have been in the melamine tableware industry for more than 18 years. In addition, we also own factories for melamine tableware, raw materials, and machinery.

    Question2:Is custom mold design available?
    Yes, you can provide us with the images of the tableware you want, and we will create a design and manufacture the molds according to the desired size and shape. Alternatively, we can send you our mold catalog for selection and reference.

    Question3:Can we visit the factory
    Absolutely! We have 16 machines in our mold production facility, and our team members have different roles. We will gladly give you a tour and explain each step in the production process and the creation of the final product.

    Question4:What other services does Panlong offer besides molds?
    With over 18 years of experience in the melamine tableware industry, Panlong provides one-stop service. In addition to molds, we offer melamine powder, melamine machinery, and melamine tableware.

    Question5:How are molds generally shipped?
    Due to their heavy weight, molds are usually shipped via sea freight. They are typically packaged in shrink film and secured on wooden pallets. If air freight is required, wooden crates will be used for packaging.