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Compression Mould for Melamine Serving Tableware
Melamine Tableware Mould

Compression Mould for Melamine Serving Tableware

Melamine tableware molds are the core tools used in the hot pressing process. Their function is to mold melamine raw material powder into tableware of specific shapes and sizes under high temperature and pressure. They are like the "mother" of tableware, directly determining the product's appearance, precision, and production efficiency.

    Working principle

    Melamine resin powder is put into the mold cavity, the mold is heated by a heating plate, and at the same time, a hydraulic press applies pressure to the mold, so that the raw material is plasticized under high temperature and high pressure and fills the mold cavity. After a certain period of pressure maintenance and curing, the mold is opened and the formed tableware is taken out.

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    Types and specifications

    Types:

    According to the type of tableware produced, it can be divided into plate molds, bowl molds, spoon molds, etc. According to the number of cavities, it can be divided into single-cavity molds and multi-cavity molds. Multi-cavity molds, such as 6-cavity molds and 24-cavity molds, can improve production efficiency.

    Specifications:

    Molds come in a variety of sizes. For example, a bowl mold typically measures 490mm x 240mm x 210mm and weighs approximately 290kg. Molds of varying specifications are suitable for producing tableware of varying sizes and shapes.

    Well-known brands

    Panlong owns its own mold factory, equipped with a complete production team, design team, and R&D team, along with a fully integrated production line. We have 16 advanced machines for mold production, capable of meeting most customer needs, including two-color molds, matte molds, glossy molds, etched molds, brushed molds, and molds in various shapes. Additionally, we provide a comprehensive mold catalog 

    for customer reference.

    Maintenance and care

    Regularly clean the residual material on the mold surface to prevent material accumulation that affects product quality and mold life. At the same time, pay attention to check the wear of the mold and repair or replace the worn parts in time to ensure mold accuracy and product quality.

    FAQ 

    Question1Can we visit the factory?

    Absolutely! We have 16 machines in our mold production facility, and our team members have different roles. We will gladly give you a tour and explain each step in the production process and the creation of the final product.

     

    Question2Why are there bubbles in the tableware produced?

    The main reason is poor mold venting. You need to check and clean the venting slots, or optimize the venting design.

     

    Question3Why does the product stick to the mold and is difficult to demould?

    This may be due to insufficient release agent spraying, reduced mold surface finish, or unreasonable ejection system design. Regular spraying of release agent and maintenance of the mold surface are required.

     

    Question4How long is the life of the mold?

    A high-quality and properly maintained mold can have a lifespan of more than 500,000 times, and some even exceed 1 million times.

     

    Question5What is the difference between a single-head moldand a multi-head mold?

    Single-head molds produce one product at a time and are suitable for large or small batch orders.

    Multi-head molds produce multiple identical products at a time, which is highly efficient and suitable for small-part, large-batch production.