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600-TonAutomatic Melamine Crockery Molding Machine
Melamine Tableware Machine

600-TonAutomatic Melamine Crockery Molding Machine

The melamine tableware machine is the core equipment of the entire melamine tableware production line.

This process is called hot pressing molding.

Melamine powder is a thermosetting plastic that undergoes an irreversible chemical reaction at specific temperatures (approximately 150-170°C) and pressures (approximately 100-300 tons, depending on the size of the product) to transform from a powder state into a hard, insoluble, and non-melting solid product.

    Technical Specifications

    Injection Pressure: The injection pressure of a dual-color machine can usually be adjusted to meet the requirements of different materials and colors.

    Production Capacity: Depending on different molds and machine configurations, the production capacity can be adjusted. Generally speaking, the production speed of a dual-color injection molding machine is slightly slower than that of a single-color one, but it can produce more attractive products.

    Product Weight Range: The machine can adapt to the production of tableware of different weights, usually ranging from a few grams to several hundred grams.

    Mold Structure: The molds of dual-color machines usually adopt multi-parting surface structures, enabling dual-color or multi-color injection molding in the same mold.

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    The Coordination Between The Hydraulic Press And The Mold

    The hydraulic press itself is merely a platform that provides power and temperature. The mold is the key factor that determines the shape of the product.

    The mold is usually made of high-strength mold steel, and the surface of the cavity is highly polished or electroplated to ensure that the product surface is as smooth as a mirror and can be easily demolded.

    A set of molds can typically produce multiple products at one time (referred to as "one mold, multiple outputs"), thereby enhancing production efficiency.

    Product Usage

    Description of 600 ton high quality machine
    Picture Category Project PL 600T
    600T(1) Technical
    parameter
    cylinder diameter 600 mm
    Total pressure 600T
    Plate size 1000*900mm
    trip 400mm
    Guide post diameter 150mm
    Machine weight 11500kg
    Machine size 2450×1650×2750 mm
    Machine
    configuration
    Heat shield Mica plate
    eating plate thicknes 90mm
    Heating mode Heating rod
    electric machinery Jiejia 15kw
    Oil pump Vickers VQ21
    Solenoid valve Taiwan Oil Research Institute
    Full oil valve Taiwan oil power
    PLC Delta
    servo controller
    Optional

    FAQ 

    Question1How to select the appropriate tonnage of hydraulic press for my product?

     

    The tonnage selection mainly depends on the projected area of a single product and the number of products produced in one mold.

     

    Question2What are the precautions when using the melamine machine?

     

    1. Temperature and pressure control:

    If the temperature is too high, it will cause the resin to char (resulting in yellowing of the products and release of formaldehyde). If the temperature is too low, the curing process will not be complete (leading to softness of the products and easy cracking).Insufficient pressure will result in bubbles or burrs.

    2. Mold maintenance

    3. Safe operation

     

    Question3What causes the appearance of surface bubbles when making melamine tableware? How to solve it?

     

    Reason: The powder material is not compacted properly, the temperature is uneven or the exhaust is insufficient.

    Solution: Adjust the pressure parameters and clean the mold vent slots.

     

    Question4Is the maintenance of melamine machinery equipment complicated?

     

    The daily maintenance is relatively simple. It mainly involves cleaning and lubrication. The key components need to be inspected regularly.

     

    Question5Does Panlong provide machine operation training?

     

    Yes, we do. We offer written manuals and video guides for machine operation. Additionally, if needed, our experienced technicians can provide face-to-face training and guidance.