Melamine Tableware Machine
01
450-ton Automatic Melamine Compression Machine with Taiwan Technology
Intro
450 tons of clamping force, providing enough pressure to mold medium to large melamine tableware products.
Product Range: It can produce various sizes of tableware, from small cups to large plates, depending on the mold used.
Technology
1. Hydraulic System:
High Pressure: The hydraulic system applies 450 tons of pressure, ensuring the melamine powder is evenly compressed within the mold to achieve a consistent and high-quality product.
Precise Pressure Control: The hydraulic system is designed for fine-tuned pressure adjustments, which is essential for molding detailed and smooth surfaces on the tableware.
2. PLC Control (Programmable Logic Controller):
Automation and Precision: The machine comes with a PLC system, allowing operators to control and automate the entire molding process. Key parameters like pressure, temperature, and cycle time can be adjusted for different products and molds.
Programmable Settings: Operators can set, monitor, and adjust the molding cycles for different types of tableware, improving both flexibility and efficiency.
User-Friendly Interface: The PLC system typically includes a touch-screen interface, making it easy for operators to input and modify production settings.
3. Heating System:
Uniform Heat Distribution: The machine uses an efficient heating system to heat the mold uniformly, typically in the range of 150°C to 180°C. This ensures that the melamine powder melts evenly and forms a strong, durable product.
Fast Heating and Cooling: Advanced heating elements and cooling systems reduce cycle times, increasing productivity.
Mold Compatibility
Multiple Mold Sizes: The machine is compatible with a wide range of mold sizes and designs, enabling the production of various types of melamine tableware (e.g., plates, bowls, and cups).
Quick Mold Change System: The design allows for quick switching between molds, reducing downtime and increasing production flexibility.
Safety Features
Emergency Stop: The machine is equipped with an emergency stop button to immediately halt operations in case of an emergency, ensuring the safety of the operators.
Safety Guards and Sensors: These machines are typically equipped with protective guards and sensors that monitor the operation and ensure the hydraulic press stops if any irregularities or hazards are detected.
Application
Melamine Tableware: The machine is specifically designed to produce melamine-based products that are heat-resistant, durable, scratch-resistant, and suitable for food contact. Examples include dinner plates, bowls, trays, saucers, and cups.
Maintenance and Durability
Long-lasting Components: The machine is built with high-quality materials like stainless steel and hardened alloys to ensure longevity and withstand heavy-duty operations.
Easy Maintenance: Regular maintenance tasks such as hydraulic oil changes, cleaning, and mold inspections are simplified to ensure smooth operation over time.
| Category | Project | KL 400T | ||
| Technical parameter | cylinder diameter | 540 mm | ||
| Total pressure | 450T | |||
| Plate size | 900*800mm | |||
| trip | 400mm | |||
| Guide post diameter | 140mm | |||
| Machine weight | 8800kg | |||
| Machine size | 2450×1500×2550 mm | |||
| Machine configuration | Heat shield | Mica plate | ||
| Heating plate thickness | 80mm | |||
| Heating mode | Heating rod | |||
| electric machinery | Jiejia 11kw | |||
| Oil pump | Vickers VQ21 | |||
| Solenoid valve | Taiwan Oil Research Institute | |||
| Full oil valve | Taiwan oil power | |||
| PLC | Delta | |||
| servo controller | — | |||
FAQ
Q1: How can I choose the right melamine machine?
A1:You can inform us of the size and type of melamine tableware you plan to produce, and we will recommend the most suitable machinery for your needs.
Alternatively, we can propose standard machines that are commonly used for a variety of melamine products.
We will also provide detailed specifications for each recommended machine, enabling you to make an informed decision.
Q2: I want to establish a melamine tableware factory, but I'm unsure about the required equipment.
A2:We offer a complete production line solution and will explain the function and importance of each piece of equipment in the production process, ensuring that you have a full understanding of the setup.
Q3: I don’t know how to manufacture melamine tableware.
A3:The production process is straightforward.
We can provide you with instructional videos demonstrating the step-by-step production process.
Additionally, you are welcome to send your engineers to our facility for on-site training, which we offer at no extra cost.
Q4: How do I choose the right melamine mold?
A4:You can research popular melamine tableware in your local market and send us samples. We will produce molds identical to your sample.
Alternatively, you can provide us with images, dimensions, and weights of the desired tableware. Based on this information, we will design a mold for your review and approval.
Q5: Do you offer support for factory visits?
A5:Absolutely. We warmly welcome clients to visit our factory. During your visit, we will provide comprehensive insights into the production of melamine tableware, ensuring complete transparency.