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400Ton Automatic Melamine Pressing Machine
400ton melamine machine

400Ton Automatic Melamine Pressing Machine

As an expert in the entire melamine tableware industry chain,Panlong Group leverage 19 years experience and owns four core factories(melamine machine factory,raw material factory ,mold factory and tableware factory) to provide customers with one-step factory construction solution.

    Overview of the melamine tableware production line

    The melamine tableware production line is a system that transforms melamine powder (melamine formaldehyde resin) through processes such as heating, pressurization, and curing, ultimately forming tableware items like bowls, plates, cups, and saucers. The entire production line is usually semi-automated or fully automated.

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    Production process flow

    Filling powder: Uniformly fill the melamine powder (single color) into the mold cavity.

    Closing and pressurizing: The hydraulic system applies high pressure and heats to the resin curing temperature.

    Maintaining pressure and curing: Maintain pressure and time (about 30-60 seconds) to ensure complete cross-linking of the material.

    Cooling and demolding: Start the cooling system to cool down to below 80℃, then push out the finished product. Post-processing: Remove burrs, and pack after quality inspection.

    Applicable Scenarios and Product Types

    Applicable Products:

    Monochrome tableware (basic color bowls and plates such as pure white and pure black).

    Simple textured tableware (achieved through surface engraving on molds).

    Description of 400 ton high quality machine

    Picture Category Project PL 400T
    1 Technical parameter cylinder diameter 540 mm
    Total pressure 400T
    Plate size 900*800mm
    trip 400mm
    Guide post diameter 140mm
    Machine weight 8800kg
    Machine size 2450×1500×2650 mm
    Machine configuration Heat shield Mica plate
    eating plate thicknes 80mm
    Heating mode Heating rod
    electric machinery Jiejia 11kw
    Oil pump Vickers VQ21
    Solenoid valve Taiwan Oil Research Institute
    Full oil valve Taiwan oil power
    PLC Delta
    servo controller Optional

    FAQ 

    Question1:Why does the product stick to the mold (making it difficult to remove)?

    The surface finish of the mold is not smooth enough or there are damages.

    Improper use or failure of the demolding agent.

    The curing time is too long.

    Uneven mold temperature or excessively high temperature.

    The new mold has not been adequately tested or prepared.

    Question2::What are the technical features of the machinery for melamine tableware?

    High degree of automation, high efficiency and energy saving, high precision control, strong mold compatibility, safe and environmentally friendly, and strong durability.

    Question3:What are the important safety precautions when operating the machine?

    Strict Prohibition: It is strictly forbidden to insert your hands or any tools into the mold while the machine is running (especially during the mold closing process).

    Be aware of high temperature: The temperature of the molds and heating plates is extremely high. Take precautions to avoid burns.

    Electrical safety: Non-professionals are not allowed to open the electrical control cabinet.

    Wear protective equipment: such as heat-resistant gloves.

    Question4:What is the warranty period for Panlong melamine machines?

    Our machines come with a one-year warranty, starting from the date the customer receives the machine. If any issues arise during this period, we provide free replacement parts. Even after the warranty period expires, we continue to offer after-sales support. Feel free to contact us anytime for assistance.

    Question5:Can Panlong machines accommodate different shapes and sizes?

    Yes, they can. Panlong offers models including 200Ton, 250Ton, 300Ton, 350Ton, 400Ton, 450Ton, 500Ton, and 600Ton. Each machine is capable of molding various shapes of tableware. We recommend the most suitable machine based on the required size and weight of the customer's products, ensuring the best production efficiency.