Melamine Tableware Machine
01
400 Tons Melamine Tableware Making Machine
Key Features and Components
1. Hydraulic Pressing Power: The 400-ton press provides substantial force (400 tons or 4,000 kN) to shape and mold melamine powder into various tableware forms. The high pressure ensures the material is compacted evenly, resulting in sturdy and precise products.
2. Precision Molds: Molds are typically customized for different tableware designs. They are installed in the machine, and melamine powder (or resin) is placed inside the mold cavity. The press then applies pressure and heat to mold the material.
3. Temperature Control System: Melamine molding requires high temperatures (typically between 150°C and 180°C) to cure the resin properly. The machine is equipped with precise temperature control systems to ensure uniform heating of the material during the pressing process.
4. Automated or Semi-Automated Operation: Most modern melamine tableware machines come with automation features to improve efficiency. These features may include automatic feeding of raw materials, robotic arms for mold removal, and automatic ejectors to speed up production cycles. In semi-automated versions, operators play a more active role in loading/unloading molds and managing the process.
5. Cooling System: After the molding process, the product needs to cool down while maintaining its shape. Integrated cooling systems are crucial for maintaining product quality, as improper cooling can result in defects or warping.
6. Safety Features: These machines are equipped with advanced safety systems, such as emergency stop buttons, safety guards, and overload protection, to ensure operator safety during high-pressure operations.
Advantages
1. High Production Capacity: The 400-ton capacity allows for the production of multiple items in a single press cycle, enhancing productivity.
2. Durability and Precision: With high pressing force and well-designed molds, the resulting tableware has a smooth surface finish, uniform thickness, and high durability.
3. Cost-Effective: Machines of this size offer cost advantages in high-volume production, as they can run continuously with minimal downtime.
Applications
1. Production of melamine dinnerware such as plates, cups, bowls, and serving trays.
2. Household items, catering products, and hotel/restaurant tableware.
| Category | Project | KL 400T |
| Technical parameter | cylinder diameter | 540 mm |
| Total pressure | 450T | |
| Plate size | 900*800mm | |
| trip | 400mm | |
| Guide post diameter | 140mm | |
| Machine weight | 8800kg | |
| Machine size | 2450×1500×2650 mm | |
| Machine configuration | Heat shield | Mica plate |
| eating plate thicknes | 80mm | |
| Heating mode | Heating rod | |
| electric machinery | Jiejia 11kw | |
| Oil pump | Vickers VQ21 | |
| Solenoid valve | Taiwan Oil Research Institute | |
| Full oil valve | Taiwan oil power | |
| PLC | Delta | |
| servo controller | — |
Typical Process Flow
High Efficiency and Stability: The melamine molding machine offers fast molding speed and high production efficiency, making it ideal for mass production.
Energy-Efficient and Eco-Friendly: The machine is designed with energy-saving considerations, reducing power consumption and complying with environmental standards.
FAQ
Q1: How can I choose the right melamine machine?
A1:You can inform us of the size and type of melamine tableware you plan to produce, and we will recommend the most suitable machinery for your needs.
Alternatively, we can propose standard machines that are commonly used for a variety of melamine products.
We will also provide detailed specifications for each recommended machine, enabling you to make an informed decision.
Q2: I want to establish a melamine tableware factory, but I'm unsure about the required equipment.
A2:We offer a complete production line solution and will explain the function and importance of each piece of equipment in the production process, ensuring that you have a full understanding of the setup.
Q3: I don’t know how to manufacture melamine tableware.
A3:The production process is straightforward.
We can provide you with instructional videos demonstrating the step-by-step production process.
Additionally, you are welcome to send your engineers to our facility for on-site training, which we offer at no extra cost.
Q4: How do I choose the right melamine mold?
A4:You can research popular melamine tableware in your local market and send us samples. We will produce molds identical to your sample.
Alternatively, you can provide us with images, dimensions, and weights of the desired tableware. Based on this information, we will design a mold for your review and approval.
Q5: Do you offer support for factory visits?
A5:Absolutely. We warmly welcome clients to visit our factory. During your visit, we will provide comprehensive insights into the production of melamine tableware, ensuring complete transparency.