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350Ton high quality Melamine Tableware Molding Machine User - Friendly to Operate
Melamine Tableware Machine

350Ton high quality Melamine Tableware Molding Machine User - Friendly to Operate

The monochrome machine for melamine tableware is specifically designed for manufacturing melamine tableware of a single color (such as bowls, plates, cups, etc.). It is produced by pressing melamine powder (trichloroform melamine formaldehyde resin) under high temperature and high pressure. Its core features include high efficiency, low cost, simple operation, and suitability for large-scale standardized production.

    Production process flow

    Filling powder: Uniformly fill the melamine powder (single color) into the mold cavity.

    Closing and pressurizing: The hydraulic system applies high pressure and heats to the resin curing temperature.

    Maintaining pressure and curing: Maintain pressure and time (about 30-60 seconds) to ensure complete cross-linking of the material.

    Cooling and demolding: Start the cooling system to cool down to below 80℃, then push out the finished product. Post-processing: Remove burrs, and pack after quality inspection.

    350T 2
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    350T-1
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    350T 5

    Applicable Scenarios and Product Types

    Applicable Products:
    Monochrome tableware (basic color bowls and plates such as pure white and pure black). Simple textured tableware (achieved through surface engraving on molds).

    Advantages and Disadvantages of Monochrome Machines

    Advantages:

    1. Low cost: The equipment price is only 50-70% of that of multi-color machines.

    2. Simple operation: Few parameter adjustments, easy for workers to master.

    3. Convenient maintenance: Simple structure, low failure rate.

    Disadvantages:

    1.Poor flexibility: Unable to produce multi-color or gradient effects.

    2.Limited efficiency: Frequent cleaning is required for single-color powder filling, and changing colors takes time.

    Maintenance and Care

    Daily Maintenance:

    Carry out regular cleaning of the mold table and hydraulic oil circuit to prevent powder residue from blocking.

    Check the uniformity of the temperature of the heating plate to avoid deformation caused by local overheating. Key component lifespan:

    Hydraulic sealing ring:

    Approximately 1-2 years for replacement.

    Heating element: 3-5 years (depending on usage frequency).

    Description of 350 ton high quality machine

    Picture  Category Project PL 350T
    350-tons Technical
    parameter
    cylinder diameter 480 mm
    Total pressure 350T
    Plate size 800*750mm
    trip 400mm
    Guide post diameter 120mm
    Machine weight 7250kg
    Machine size 2050×1500×2650 mm
     
    Machine
    configuration
    Heat shield Mica plate
    eating plate thicknes 70mm
    Heating mode Heating rod
    electric machinery Jiejia 15kw
    Oil pump Vickers VQ21
    Solenoid valve Taiwan Oil Research Institute
    Full oil valve Taiwan oil power
    PLC Delta
    servo controller Optional

    FAQ 

    Question 1: What are the application fields of melamine machines?
    Applications for melamine tableware production: such as bowls, plates, chopsticks, knives, forks, spoons, etc.
    Manufacturing of kitchen utensils: such as chopping boards, heat insulation pads, cup mats, etc.
    Processing of electrical parts: such as sockets, switches, low-voltage electrical appliance housings, etc. Production of daily necessities: such as ashtrays, flower pots, dominoes, etc.

    Question 2: Is the maintenance of melamine machinery equipment complicated?
    The daily maintenance is relatively simple. It mainly involves cleaning and lubrication. The key components need to be inspected regularly.

    Question 3: What's the difference between a two-color machine and a Monochrome machine?
    Monochrome machines can only use one color of powder material. The production process is simple and only requires monochrome molds, with relatively low mold costs.The production speed of a dual-color machine is generally slightly slower than that of Monochrome machines, but it can produce more visually attractive products.

    Question 4: Does Panlong provide machine operation training?
    Yes, we do. We offer written manuals and video guides for machine operation. Additionally, if needed, our experienced technicians can provide face-to-face training and guidance.

    Question 5: What are the precautions when using the melamine machine?
    1.Temperature and pressure control: If the temperature is too high, it will cause the resin to char (resulting in yellowing of the products and release of formaldehyde). If the temperature is too low, the curing process will not be complete (leading to softness of the products and easy cracking).Insufficient pressure will result in bubbles or burrs.
    2. Mold maintenance,
    3. Safe operation

    Question 6: What is the working principle of the melamine molding machine?
    Process summary:Filling: Fill melamine powder into the mold, heat and press, cool and demold, remove the semi-finished product after cooling, and then process: polishing, trimming, and quality inspection.