Melamine Tableware Machine
01
300 Ton PLC Control Melamine Compression Machine With Taiwan Technology
Detailed Features and Specifications
1. Pressing Force and Capacity
The machine features a 300-ton pressing force, which is capable of applying immense pressure to mold even the most complex shapes in melamine products. This high tonnage ensures the finished products are dense, strong, and have uniform thickness throughout. The force is distributed evenly across the mold, minimizing the risk of cracks, deformations, or weak spots, which is crucial for producing durable, long-lasting melamine tableware.
2. Advanced Computerized Control System
Equipped with a state-of-the-art computer integration system, the machine allows for precise control over every aspect of the production process. The computer interface, typically a touch-screen panel, provides operators with the ability to easily adjust and set key parameters such as:
● Pressing time: Controls how long pressure is applied to form the product.
● Pressure and speed settings: Adjusts both the intensity and speed of the press, ensuring the appropriate force is applied for different product types.
● Deflation cycles: Enables fine-tuning of the air release process during molding.
● Molding modes: Offers multiple preset modes for different shapes and sizes of tableware.
These settings are not only adjustable in real-time but are also stored for future use, allowing operators to quickly recall configurations for different products, improving consistency and efficiency across multiple production runs.
3. Material and Durability
The machine is built using heat-treated, high-strength steel plates**, which are known for their:
● Abrasion resistance: Ensures longevity, even under constant high-pressure conditions.
● *Impact resistance: Withstands the force of heavy pressings without deformation.
● Precision grinding: Provides smooth, uniform surfaces that ensure precise molding and high-quality finishes on the products.
This durability ensures that the machine can run continuously for long periods without significant wear, making it a reliable solution for manufacturers with high production demands.
4. Dual-Side Pressing for Consistent Quality
The 300 Ton machine features a dual-side pressing mechanism, which ensures even pressure distribution from both the left and right sides of the mold. This helps in:
● Avoiding uneven pressure: Eliminates issues related to inconsistent thickness and internal stress, which can lead to defects like warping or cracks.
● Improving product quality: Ensures uniformity in thickness and structure, resulting in high-quality, durable melamine tableware.
5. Automated and Manual Modes
While the machine is highly automated, offering hands-free operation in many cases, it also provides options for manual control:
● Two-stage mold advancement and retraction: The mold can be precisely advanced and retracted in stages to ensure correct positioning.
● Independent pressing speed control: Operators can independently set the speed of the press to optimize for different product designs.
● Manual ejection: For products that do not require automatic ejection from the mold, operators can disable this function with a switch, preventing unnecessary ejection, which is beneficial for handling delicate items.
6. Low Rejection Rate and High Efficiency
One of the key benefits of this machine is its ability to produce qualified products on the first run. The precision controls and powerful pressing force ensure that the rejection rate is significantly reduced, leading to less waste, higher productivity, and lower material costs. The repeatability of the machine’s settings allows for consistent production of identical items, which is crucial for large batches.
7. Noise and Pollution-Free Operation
The machine is designed to operate with minimal noise and dust pollution, making it suitable for use in both large industrial facilities and smaller, more environmentally conscious production environments. The absence of noise and dust also creates a healthier and more comfortable working environment for operators.
8. Ease of Use
The user-friendly interface makes this machine accessible to both experienced technicians and operators without specialized technical backgrounds. The intuitive computer screen, coupled with the automated operation process, ensures that even those with limited experience can quickly learn and operate the machine efficiently.
9. Safety Features
The machine is designed with built-in safety mechanisms such as:
● Emergency stop buttons: Allows operators to instantly halt operations in case of malfunction.
● Overload protection: Prevents damage to the machine and molds by automatically stopping the process if excess pressure or an imbalance is detected.
● Heat protection systems: Ensures the press operates within safe temperature limits, safeguarding both the machine and the products being molded.
Application
The 300 Ton melamine tableware machine is ideal for the mass production of:
Household tableware: Plates, cups, and bowls for daily use.
Commercial-grade tableware: Durable, heat-resistant items for restaurants, hotels, and catering services.
Custom-designed products: With its versatility and mold configuration capabilities, the machine can produce a wide range of unique melamine items based on client specifications.
| Category | Project | KL 300T |
| Technical parameter | cylinder diameter | 480 mm |
| Total pressure | 300T | |
| Plate size | 800*750mm | |
| trip | 400mm | |
| Guide post diameter | 120mm | |
| Machine weight | 7250kg | |
| Machine size | 2050×1500×2650 mm | |
| Machine configuration | Heat shield | Mica plate |
| eating plate thicknes | 70mm | |
| Heating mode | Heating rod | |
| electric machinery | Jiejia 11kw | |
| Oil pump | Vickers VQ21 | |
| Solenoid valve | Taiwan Oil Research Institute | |
| Full oil valve | Taiwan oil power | |
| PLC | Delta | |
| servo controller |
Performance
The 300 Ton melamine tableware forming machine is a powerful and versatile tool for manufacturers looking to produce high-quality melamine tableware efficiently. Its advanced computerized system, robust construction, and precision molding capabilities make it an essential asset for large-scale production while reducing waste and improving output consistency. Designed for ease of use, durability, and eco-friendly operation, this machine is a reliable investment for any modern melamine tableware production line.
FAQ
Q1: How can I choose the right melamine machine?
A1:You can inform us of the size and type of melamine tableware you plan to produce, and we will recommend the most suitable machinery for your needs.
Alternatively, we can propose standard machines that are commonly used for a variety of melamine products.
We will also provide detailed specifications for each recommended machine, enabling you to make an informed decision.
Q2: I want to establish a melamine tableware factory, but I'm unsure about the required equipment.
A2:We offer a complete production line solution and will explain the function and importance of each piece of equipment in the production process, ensuring that you have a full understanding of the setup.
Q3: I don’t know how to manufacture melamine tableware.
A3:The production process is straightforward.
We can provide you with instructional videos demonstrating the step-by-step production process.
Additionally, you are welcome to send your engineers to our facility for on-site training, which we offer at no extra cost.
Q4: How do I choose the right melamine mold?
A4:You can research popular melamine tableware in your local market and send us samples. We will produce molds identical to your sample.
Alternatively, you can provide us with images, dimensions, and weights of the desired tableware. Based on this information, we will design a mold for your review and approval.
Q5: Do you offer support for factory visits?
A5:Absolutely. We warmly welcome clients to visit our factory. During your visit, we will provide comprehensive insights into the production of melamine tableware, ensuring complete transparency.