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250Tons Dual-color Melamine Tableware Moulding Machine Easily Operated
250ton double colour melamine machine

250Tons Dual-color Melamine Tableware Moulding Machine Easily Operated

The melamine tableware two-color hydraulic press is a device specially used for producing two-color melamine tableware. It is improved on the basis of the ordinary melamine tableware hydraulic press and can realize the one-time molding of two colors of melamine raw materials in the same mold.

    Working principle

    The hydraulic system provides pressure to inject two different colors of melamine raw materials into the mold cavity sequentially or simultaneously, and fuse them and solidify them under high temperature and high pressure to obtain melamine tableware with a two-color effect.

     

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    Technical difficulties and requirements

    1. High-precision alignment system:

    The rotational positioning of the turntable must be extremely precise, with an error usually at the silk level (0.01mm), otherwise it will cause misalignment of the two colors, burrs or loose bonding.

    2. Precision mold design:

    The cavities of the two sets of molds must be perfectly matched, and the cooling system design must be reasonable to ensure uniform heating.

    3. Complex control system:

    PLC needs to accurately coordinate the timing, temperature and pressure parameters of turntable rotation, two feedings, and two pressings.

    4. Process parameter adjustment:

    It is necessary to find the optimal bonding point between the two color materials, ensuring that the first pressing is neither completely solidified (otherwise the bond will be weak) nor too raw (otherwise it will easily deform). The control of temperature, pressure, and time is more complex than that of a single-color machine.

    Summary

    The two-color melamine hydraulic press is a specialized machine with a high degree of automation and technological content. Using turntable technology and a double-pressing process, it achieves a chemical bond between two color materials at the molecular level. The resulting product is not only beautiful, seamless, and hygienic, but also structurally strong. This level of performance cannot be achieved by ordinary manual spraying or gluing, representing the mid-to-high-end technology level in melamine tableware production.

    Product Usage

    Description of 250 ton high quality double color machine 
    Picture Category Project PL 250T Double Color Machine
    机器05 technical
    parameter
    cylinder diameter 420 mm
    Total pressure 250T
    Plate size 720×650 mm
    trip 500mm
    Guide post diameter 100mm
    Total machine weight
    7000kg
    Machine size 2350×1700×2600 mm
    Machine
    configuration
    Heat shield Mica plate
    Heating plate thickness 70mm
    Heating mode Heating rod
    electric machinery Jiejia 7.5kw
    Oil pump Vickers VQ21
    Solenoid valve Taiwan Oil Research Institute
    Full oil valve Taiwan oil power
    PLC Delta
    servo controller

    FAQ 

    Question1Do we own our own melamine machine factory?

    Yes, we have our own melamine machine factory, and we also produce preheating machines, polishing machines, dosing machines, etc. We specialize in the melamine tableware industry.

     

    Question2Interested in dual-color melamine tableware but unsure how to operate it?

    No worries! We will provide the complete operating process along with video tutorials to help you get started easily.

     

    Question3How to choose dual-color melamine tableware?

    We have our own melamine tableware factory, offering a variety of products, including dual-color items. We can send you our dual-color tableware catalog, from which you can select your preferred designs for production.

     

    Question4What is the warranty period for Panlong melamine machines?

    Our machines come with a one-year warranty, starting from the date the customer receives the machine. If any issues arise during this period, we provide free replacement parts. Even after the warranty period expires, we continue to offer after-sales support. Feel free to contact us anytime for assistance.

     

    Question5What are the advantages of the double-color machine?

    The products made by two-color injection molding have unique appearance and rich color combinations, which can attract consumers' attention. During the production process, by using the two-material injection molding method, some waste of raw materials can be reduced.