Melamine Tableware Machine
01
200-ton Melamine Crockery Manufacturing Machine
Features
1. The machine provides stable vertical pressure, with an air release frequency of up to 99 cycles. Both the pressing and air release times, as well as the release distance, can be easily set and adjusted.
2. A custom pressing circulation system is available to meet specific customer needs. The mold starts by opening and closing at a slow speed, then shifts to high-speed clamping and release, ensuring mold protection while saving time.
3. It features simple, fully automatic operation with noise-free performance.
4. The machine is well-suited for molding processes involving materials such as urea, rubber, and melamine.
Application
Ideal for manufacturing a wide range of melamine tableware, including plates, bowls, cups, trays, and chopsticks.
Can also be used to produce sinks, kitchenware, and other melamine-based products.
Supports both decal and hot stamping processes, making it suitable for creating customized items with patterns or logos.
| Category | Project | KL 200T |
| Technical parameter | cylinder diameter | 368 mm |
| Total pressure | 200T | |
| Plate size | 650×600 mm | |
| trip | 400mm | |
| Guide post diameter | 100mm | |
| Total machine weight | 5300kg | |
| Machine size | 1950*1350*2500 mm | |
| Machine configuration | Heat shield | Mica plate |
| Heating plate thickness | 70mm | |
| Heating mode | Heating rod | |
| electric machinery | Jiejia 7.5kw | |
| Oil pump | Vickers VQ21 | |
| Solenoid valve | Taiwan Oil Research Institute | |
| Full oil valve | Taiwan oil power | |
| PLC | Delta | |
| servo controller | — |
Production Process Overview
Preheating Stage: Begin by weighing the raw materials required for the crockery based on the production specifications. Once measured, place the raw materials into the high-frequency preheating device to ensure they heat evenly. The powdered raw materials will heat and form lumps, preparing them for the next step.
Molding Stage: After preheating, transfer the caked raw materials into the mold. Initiate the mechanical flattening process to shape the crockery. High temperature and pressure will be applied to cure and form the molded product.
Decal Application: Cut the decal paper into fan-shaped pieces based on the design specifications, and apply it to the molded tableware. Ensure the decals are aligned properly and evenly for a beautiful, aesthetically pleasing appearance. Once applied, begin the mechanical printing process to set the decal.
Gold Application: After the decal has been applied, sprinkle a uniform layer of powdered gold onto the product’s surface. It is important to apply the right amount—not too little to avoid dullness and not too much to prevent clumping. The machine will then apply high temperature and pressure to cure the product and enhance the overall shine of the porcelain surface.
Polishing Process: Once the product is formed, it undergoes grinding and polishing to remove any rough edges or burrs. This step ensures that the finished crockery is smooth to the touch, making it safe and comfortable to use, while also improving its visual appeal.
Inspection and Packaging: After polishing, the product moves to the inspection stage. Quality control measures include an initial inspection and a re-inspection to ensure only qualified products proceed. Any defective items are removed, and the approved products are packaged and stored for shipment.
FAQ
Q1: How can I choose the right melamine machine?
A1:You can inform us of the size and type of melamine tableware you plan to produce, and we will recommend the most suitable machinery for your needs.
Alternatively, we can propose standard machines that are commonly used for a variety of melamine products.
We will also provide detailed specifications for each recommended machine, enabling you to make an informed decision.
Q2: I want to establish a melamine tableware factory, but I'm unsure about the required equipment.
A2:We offer a complete production line solution and will explain the function and importance of each piece of equipment in the production process, ensuring that you have a full understanding of the setup.
Q3: I don’t know how to manufacture melamine tableware.
A3:The production process is straightforward.
We can provide you with instructional videos demonstrating the step-by-step production process.
Additionally, you are welcome to send your engineers to our facility for on-site training, which we offer at no extra cost.
Q4: How do I choose the right melamine mold?
A4:You can research popular melamine tableware in your local market and send us samples. We will produce molds identical to your sample.
Alternatively, you can provide us with images, dimensions, and weights of the desired tableware. Based on this information, we will design a mold for your review and approval.
Q5: Do you offer support for factory visits?
A5:Absolutely. We warmly welcome clients to visit our factory. During your visit, we will provide comprehensive insights into the production of melamine tableware, ensuring complete transparency.